Surface Mount Technology

JUKI FX1R chip shooter 28,000 placement per hour part size from 11mm by 22mm and down to 01005 8 heads

JUKI 2020 AND 2020L pick and place surface mount placement machine each machine can place upto 11,00 each per hour can place down to 0201 5 heads, BGA and uBGA with full ball inspection.

High speed placement system. Enhanced Full Vision board and local fiducial correction and component recognition. 5 heads simultaneous pick up. Placement ranges from 1,800 (vision) components / hour to 11,000 Small chip components / hour. Places components from 0402(01005) - 50mm BGA.

2 - JUKI FM740 Surface mount Placement Machine High speed placement system. Full Vision board and local fiducial correction and component recognition. Places components from 0402 upto 50mm BGA. 2 heads simultaneous pick up. Placement ranges from 1,600 (vision) components / hour to 10,600 Small chip components / hour.

Flow Solder

SEHO MWS 8240 - Full programmable settings, conveyor speed, spray fluxer, pre-heater 2 meters forced convection and quartz tubes. Solder pot 450 KG set up fpr lead free and an interchangeable pot to run Pb. Dual wave Lambda and jet wave for SM.

Blundell CMS 440DF LEADED Spray and Foam Fluxer. Fully programmable setting. Fully adjustable conveyor between 40/400mm. ’Dual Wave’ Jet & Lambda waves.

Automatic Component Insertion

• Automatic Component Insertion
• Universal 2596R 100 station and a 20 station
• Axial Sequencer - Up to 25,000 components per hour taped ready for inserting
• 2 -Universal 6287 VCD’s
• 2 - Universal 6295 VCD’s

Axial insertion machine - Variable Centre Distance. Up to 17,000 components inserted per hour. Fitted with rotary tables and Board Error Correction (BEC. One machine set-up for 5mm the other set for heavy duty axial insertion parts

Universal 6772 Multi-Mod II

Dual in-line Package Insertion machine. Insert 0.3" and 0.6" Package devices. Upto 4,000 components inserted per hour. Fitted with rotary tables and (BEC)

2- Universal 6348A

Radial Insertion Machine. Up to 7,200 components inserted per hour fitted with Rotary Tables and (BEC)

Dual pitch devices 2.5mm and 5mm.

Universal 6892 - Generator - Allows offline-programming with limiting down time on the production machines.

Automatic Test Equipment

Patronics has its own advanced test equipment and highly trained test and programming engineers who generate hardware and software test solutions to our customers specifications.

Facilities include:

AEROFLEX 4250, BOUNDRY SCAN, PIC PROGRAMMING, IN circuit and functional test.

•In-circuit Test Marconi Midata 535 Up to 1024 analogue/digital test points Vacuum style fixtures In-house Programming

Complete range of proprietary test equipment

Test rigs manufactured to suit individual customers requirements

Process Batch Cleaner

Öko 2000 µP - Industrial board cleaner with external de-ioniser and automatically programmed dispensed suponifier. Measures conductivity to 10µS when the correct reading met machine will stop washing. Auto Sensing Point (ASP)

Conformal Coating

Concoat DC2001 - Dip coating system. Dip cycle time 50 boards/hour Humiseal IR32 Acrylic coating Download a pdf data sheet, we have a second machine with double capacity.

General

DEK 256 ELA Screen Printer with 2D ’Paste on Pad’ print verification fully automatic pass through system

Speedprint AVI 29” by 29” stencil size, with automatic 2D inspection and fiducial correction again fully pass through

Surf IR300HP Reflow Oven used for curing peel able mask.

8105 Reflow oven. Forced convection. Pin & Chain. 8 upper and 8 lower zones, two meters of preheat, 2 cooling zones, 90 amp power consumption. Lead free compatible.